Adam Rosetty
West Chester
Summary
Electrical Controls Engineer with 5+ years of experience in designing and optimizing automation systems. Expertise in PLC/HMI programming and system integration within high-speed manufacturing settings. Proven track record of leading projects from concept to commissioning, emphasizing safety and efficiency. Achievements include significant reductions in downtime and enhancements in throughput through advanced control system implementations.
Overview
5
5
years of professional experience
Work History
Electrical Controls Engineer
First Quality Enterprises
01.2019 - 11.2023
- Led electrical controls for three high-speed manufacturing lines, overseeing maintenance, upgrades, and continuous improvement.
- Designed and implemented a Precision Tracking Control System using PLC/HMI logic to shift actuated conveyors, maintaining <1mm core material variance.
- Collaborated with Accusentry engineers to upgrade a vision system, integrating 40+ vision specs, a master encoder, and custom HMI tools—resulting in performance gains and reduced waste.
- Engineered a hot glue programmable limit switch with phase control and product-specific switching, improving line adaptability and precision.
- Provided critical support in VFD tuning, motion control, and root cause analysis during line shutdowns.
Education
Bachelor of Science - Multidisciplinary Design Engineering
Pennsylvania State University
State College, PA08.2018
Skills
- PLC programming (RSLogix 500/5000, Studio 5000)
- HMI design and development
- Yaskawa MotionWorks expertise
- PowerFlex drive systems
- PID control strategies
- Fanuc and Intelligrated robotics
- Kinetix servo systems
- VFD integration techniques
- FIFE system controls
- Cognex vision systems
- Accusentry monitoring
- Image filtering techniques
- Master encoder integration
- Power distribution management
- Heat and power control systems
- Nordson glue application systems
- SolidWorks proficiency
- AutoCAD drafting skills
- MultiSim circuit simulation
- NEC compliance knowledge
- NFPA safety standards awareness
- IEC safety regulations understanding
- Microsoft Office 365 proficiency (Word, Excel, PowerPoint, Outlook)
Core Technical Skills
- Programming & Controls: PLC (RSLogix 500/5000, Studio 5000), HMI Development, Yaskawa MotionWorks, PowerFlex Drives, PID Control
- Robotics & Automation: Fanuc & Intelligrated Robots, Kinetix Series Servos, VFD Integration, FIFE System Controls
- Vision Systems: Cognex, Accusentry, Image Filtering, Master Encoder Integration
- Electrical Systems: Power Distribution, Heat & Power Control, Nordson Glue Systems
- Design Tools: SolidWorks, AutoCAD, MultiSim
- Compliance: NEC, NFPA, IEC Safety Standards
- Other Tools: Microsoft Office 365 (Word, Excel, PowerPoint, Outlook)
References
References available upon request.
Timeline
Electrical Controls Engineer
First Quality Enterprises
01.2019 - 11.2023
Bachelor of Science - Multidisciplinary Design Engineering
Pennsylvania State University
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