Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic

Jason Zanolini

Berwick

Summary

[Industrial mechanic] with [20] years experience. Areas of expertise include : Welding and fabricating experience. Extensive electrical background including 575, 480 and 277-208 3-phase experience along with 240-120 single phase, also have all types of lighting experience too. Along with installing and knowledge of using of: (sub panels single phase and three phase), erecting control panels for machines, and creating custom safety interlock systems to machines for added safety, safety relays, timer relays, relays, contactor's, (electric motors ac and dc single phase and three phase, transformers, magnetic starters, electro magnetic contactor, IEC contactor's and overload relays and coils. Experience in all types of square d products such as NEMA starter contactor's, heaters, overload relays, contactor's, disconnect boxes and panels, power supplies and soft starters for electric motors etc. Also have lots of different conveyor experience (Hytrol, Sidel, Accu-glide) conveyor systems. Along with gearboxes, motors, bearings, drive gears and chains, different pulleys and belts and all other kinds of conveyor drive systems, all types of drive rollers, different types of belts for conveyors and lacing systems for conveyor belts and usage of installation tools. I have experience with Allen-Bradley automation equipment such as, VFD's, photo-eyes, prox switches, safety relays, all types of push button switches and interlock safety switches, different types of cables and wiring, and have experience replacing and installing servo drive motors. Also have experience with all types of facility maintenance too. I also have experience in pneumatic and pneumatic components, hydraulics and hydraulic components, compressors and pumps, and air dryers. I'm also Meticulous and take pride in my work skilled at juggling multiple tasks and working under pressure, and good at troubleshooting problems both electrically and mechanically. I also have experience working on forklifts, including Caterpillar, Komatsu, TCM, and Toyota, Crown and some experience in Laser Guided Vehicles. I also have experience in operating all types of hand and power tools, including milling machines, lathes, different types of horizontal and vertical saws, pipe threaders, metal shears, and hydraulic presses. I also have my own tools as well. I'm also a creative professional with extensive project experience from concept to development. I also have experience on installing and wiring overhead crane systems, gantry style cranes, and jib cranes, and manual and electric chain hoists for crane systems. Reliable worker with strong mechanical aptitude and a willingness to learn. Able to work well in a fast-paced environment. I also have Silo and airlock experience along with Transfer blowers, vacuum pumps, oil pumps. I also can run various heavy equipment for facility repairs such as backhoes, skid steers, excavators etc. Highly skilled Facilities/Maintenance Technician with expertise in general maintenance and repair of building equipment including: plumbing, carpentry, masonry, office repairs and outside building repairs.

Overview

14
14
years of professional experience

Work History

Industrial Mechanic

Henkel Consumer Products
07.2022 - Current

As a Industrial Mechanic at Henkel, I problem solve techinical issues on a day to day basis throughout the facility. Email a shift report on issues and repairs made throughout the shift. Participate in TBM events, along with workshops to improve the facilities OEE, and figure out ways to modify existing equipment to function better over the current OEM platform. I train new onboarding industrial mechanics, along with training and guiding techinical operators with repairs. Since I've been working at Henkel I have modified equipment mechanical, and electrically throughout the laundry division to minimize downtime and parts usage. I currently lead an ASPIRE project this year (2024) for a piece of equipment that saved around $17,000 dollars per year in downtime as well lead and oversee of rebuilding two fillers for there incase fill lines saving around $185,000 dollars in outside labor cost and parts, by fabricating parts in house, working with parts vendors and making staging carts for parts needed to complete the project to reduce schedule time needed to perform the upgrades and repairs. I do a lot of the fabrication and parts research and parts ordering, work with parts vendors, along work closely with our reliability managers, maintenance planners and HSP department. I assisted HSP department with there continuous improvement projects to help with center lining, instruct how equipment works, encourage them to assist in repairs to gain better understanding of the parts and equipment used.

Sr. Maintenance Director/Environmental Services Manager

Kadima Healthcare
12.2021 - 07.2022

I manage two different facilities for the company. I assist maintenance assistant's with daily jobs if needed, and train on specific repairs as well. I do all the ordering, planning of work needed to be done in and around the facilities, scheduling etc. I also, do maintenance repairs with the assistants on bigger projects. I schedule all inspects for the two facilities, Handle walk throughs with state and federal inspectors of life safety. Also, schedule contractors to do various repairs as needed. Assist in after hours repairs as needed. Work with HR with interviewing new candidates. Documenting and filing reports needed for future inspection, making up PM forms for equipment inspections. I also, oversee housekeeping and laundry services, making sure rooms, offices and other departments are keep clean. Maintain laundry service equipment, chemical orders for both housekeeping and laundry.

Lead Maintenance Technician/ Electrician

RAD Woodworking Inc.
10.2017 - 12.2021

Performed different maintenance task. Performed PM's on various pieces of equipment. Trained mechanics. Perform complete tear downs and rebuilds on various pieces of equipment. Established PM schedules on new equipment. Overlooked jobs performed by other mechanics to ensure the jobs were being done properly and assisted them when needed. Install new equipment throughout facility. Work closely with management on upcoming projects. Perform all electrical installs on newly installed equipment. Perform retro fits to equipment to reduce downtime and parts and labor costs. Order parts for upcoming projects and new equipment installs. Maintain wood fired boiler, and water testing. Operate various pieces equipment on production floor when needed. Assist maintenance manager/supervisor with office duties. Setup and calibrate machines for production. Assessed operating conditions and adjusted settings to maximize performance and equipment longevity. Troubleshot equipment breakdowns and performed preventive maintenance. Trained junior maintenance professionals on correct repair and cleaning procedures. Performed electrical and mechanical repairs of production equipment to minimize downtime. Modify equipment to make operations safer in the work environment. Used problem-solving skills to alleviate issues efficiently with minimal supervision. Reviewed technical documentation to complete equipment maintenance and repair. Used various equipment to remove snow and sprinkled rock salt on walkways to prevent falls.

Electro/Mechanical Technician

Hershey Co
02.2018 - 06.2018

Perform different maintenance tasks. Perform PM's on various pieces of equipment. I am also a line mechanic and perform duties and responsibilities to make sure the production line is running efficiently and support the line as need. Perform work thru out facility as needed thru assigned work orders. Maintain equipment when in operation. Also, have computer assignments to complete such as put in notifications for parts ordering, or establish planned maintenance work orders for down periods. Responsible for product change overs as needed, and perform center line and date code change procedures when doing change overs. Obtained forklift and aerial lift platform licenses to meet optimum labor utilization. Operated and maintained robotic equipment for peak performance and longevity.

Industrial Mantenance and electrical Technician

First Quality Nonwovens
09.2016 - 10.2017

Perform various work orders and PM's. Currently the shift lead for my crew. lead mechanics and assign work at the beginning of each shift, perform turn over information to follow shifts. Give safety talks before the start of each shift. Assist in troubleshooting issues on different production lines, and work on all production lines. Volunteer to help on repairs during scheduled down days throughout plant facility. I also fabricate and weld. I do a lot of project work within the plant to keep cost down. Perform LOTO procedures with shift mechanics. Also work with reliability engineers to insure repair procedure are being done correctly and that we can obtain the longest life expectancy of the parts used by adjusting and installing parts properly. Work with facilities on occasion.

Electrician/ Mechanic

G & B Specialties Inc
01.2013 - 01.2016
  • Assist on repairs on various machines. Order parts for repairs, hire and schedule contractors for different repairs and oversee that the jobs are being done correctly. Responsible for electrical work performed through the facility, also assist in machine installs and relocation's in and around the facility. Custom build of new machines for productivity and downtime issues. tear down and rebuild of various pieces of equipment. Developed and executed layout and installation of electrical wiring and fixtures based on job terms and city regulations. Accurately read, understood, and carried out written instructions. Attended monthly safety meetings to ensure machine operation safety. Communicated operational issues and changes to supervisor on regular basis. Coordinated and monitored vendor maintenance for large repairs. Operate wide variety of hand and power tools including hoists, drills, precision measuring instruments and electronic testing devices. Followed company procedures to maintain work environment in a neat and orderly condition. Inspected machine parts for conformance to product specifications. Prepared and administered preventative maintenance work orders. Promoted shop safety by working in a safe manner. Repaired wiring, plumbing, equipment, and machinery. Work with and also troubleshoot and repair CNC and conventional machinery such as milling machines, lathes, grinders. Worked on Large stamping presses and trimming presses and furnaces and all other types of machinery used in foundries and machine shops.

Electrician Mechanic

mechanic/electrician
02.2011 - 12.2013
  • Maintained scheduled production line, perform work orders scheduled by team leaders, perform Pm's on specific machines. Fabricate parts, and or order parts for machines and different projects, repair and troubleshoot machines as needed in a timely manner. Repair and install electrical components, hydraulics, pneumatic s, valves, and vary of different conveying systems. Maintain boilers for heating and sanitation purposes! Perform complete tear down and rebuild machines to improve downtime issues on various machines. Repaired wiring, plumbing, equipment, and machinery. Read work orders to prepare for machine setup. Promoted shop safety by working in a safe manner. Accurately read, understood, and carried out written instructions. Attended monthly safety meetings to ensure machine operation safety. Communicated operational issues and changes to supervisor on regular basis. Coordinated and monitored vendor maintenance for large repairs. Employed wide variety of hand and power tools including hoists, drills, precision measuring instruments and electronic testing devices. Followed company procedures to maintain work environment in a neat and orderly condition.

lead mechanic

Tech Packaging Inc
10.2011 - 12.2011

Maintained two different buildings. Had responsibility for all production lines and worked closely with shift supervisor with maintaining equipment. Ordered parts for production equipment, safety issues and other projects within the facilities. Assisted with production setups for different produces, and adjust as needed during production. Made various electrical and mechanical repairs to equipment, along with troubleshooting issues as needed.

Education

associates degree - Autobody Repair And Refinishing

Pennsylvania College of Technology
Williamsport, PA
2000

Skills

  • Good multi tasker
  • Strong team player
  • Computer proficient
  • Basic computer skills
  • Coupling and uncoupling of different motors and drive units
  • Material handling expert MIG welding expert Assembly line production
  • Exceptional organizational skills Pipes and fittings experience
  • Extremely quick learner Production procedures Blueprint interpretation expertise
  • Experience in operating forklifts and scissor lifts
  • Have experience making custom machines for production line use
  • Experience in installing EMT and rigid conduit, seal tight and all other electrical parts, and fasteners electrical sub panel, distribution panels installations for new equipment
  • Experience in removing and installing new machines and equipment for production use, and supplying electrical and pneumatic sources to the machine along with figuring out what is needed to purchase to install new equipment both electrically and pneumatically from manufacture
  • Experience with square d I-line bus way rails and disconnect switch boxes
  • Trained in LOTO for machine and facility repairs
  • Have arc flash safety training and NFPA70e training
  • Experience in different crane and hoist installs
  • Able to repair and rebuild gearboxes for production lines rebuild pumps, motors, valve assemblies
  • Self-motivated
  • Internet research
  • Strong mechanical aptitude
  • Job shop experience
  • Good communication skills
  • Plumbing
  • Hand/power tools
  • Fast learner
  • Strong initiative
  • Strong mechanical skills
  • Strong written and verbal communication skills
  • Supervisory experience
  • Wire knowledge
  • Industry safety equipment
  • Have own tools
  • Knowledge of different types of 600,480,208,240,120,24 volt electrical systems and installation
  • Various knowledge of different types on conveyor drive systems, motors, gearboxes, motor coupling devices, belt splicing, plastic conveying belts! and different bearings, and roller conveyor systems
  • Experienced in Allen Bradley VFD's, safety relays, photo eyes, contactor"s, overloads, also push buttons and other switches Light curtains, safety interlock
  • Have experience in different types of welding, pipe fitting both metal and plastic Also thermoplastic welding too And able to fabricate
  • Equipment installation
  • Safety awareness
  • Conduit bending both ridged and emt
  • Mig, tig, and arc welding experience
  • Acetylene and oxygen torch cutting and plasma cutting experience
  • Fabrication skills

Accomplishments

Maintenance Reduced equipment downtime by 25% through planned maintenance. Preventative Maintenance Serviced equipment daily, reducing the need annual new equipment, leading to cost savings of $200,000!

Earned “trueblue award" for being cost efficient, by saving equipment that was condemned and rebuilt for future use and or was put back into use for production!

Attended and helped in safety committee meetings and erected safety projects throughout the plant facility.

Been recommended and sought after for corporate funded projects as well.

Timeline

Industrial Mechanic

Henkel Consumer Products
07.2022 - Current

Sr. Maintenance Director/Environmental Services Manager

Kadima Healthcare
12.2021 - 07.2022

Electro/Mechanical Technician

Hershey Co
02.2018 - 06.2018

Lead Maintenance Technician/ Electrician

RAD Woodworking Inc.
10.2017 - 12.2021

Industrial Mantenance and electrical Technician

First Quality Nonwovens
09.2016 - 10.2017

Electrician/ Mechanic

G & B Specialties Inc
01.2013 - 01.2016

lead mechanic

Tech Packaging Inc
10.2011 - 12.2011

Electrician Mechanic

mechanic/electrician
02.2011 - 12.2013

associates degree - Autobody Repair And Refinishing

Pennsylvania College of Technology
Jason Zanolini