Jorge Santana Reyes
Allentown
Summary
Detail-oriented Aseptic Mixer proficient in process control and quality management. Proven ability to streamline operations and adhere to safety protocols, ensuring high product consistency and compliance with industry standards.
Dedicated professional with strong problem-solving skills and expertise in quality control management. Successfully enhanced operational efficiency through effective teamwork and adherence to safety and food safety protocols, consistently meeting production targets.
Accomplished Aseptic Mixer with a track record of improving mixing processes and minimizing waste. Known for strong attention to detail and commitment to safety, driving consistent product quality and operational reliability.
Professional mixing specialist with strong history of delivering high-quality results in production settings. Known for precise blending techniques and maintaining equipment to industry standards. Valued team collaborator with focus on achieving goals and adapting to changing production needs. Expertise in quality control and operational efficiency.
Overview
9
9
years of professional experience
Work History
Aseptic Mixer
Sunopta Foods And Grains
Allentown, PA
03.2023 - 03.2026
- Stage and prepare ingredients as outlined on mix batch sheets.
- Understands and effectively utilizes Tetra system automated controls to include system startup, continue production and CIP.
- Utilizing the Oracle production tools and wireless handheld computers to correctly issue and scan materials as they are consumed for production. This includes returning materials after the production run is completed.
- In conjunction with the maintenance department perform routine maintenance on all process equipment. This includes but not limited to: valves, pumps, O-rings gaskets etc.
- Performs a variety of quality and food safety checks to ensure standards and specifications are met (Brix, Bostwick, PH, Titratable acidity, Titrating of cleaning chemicals).
- Manage all functions related to cleaning and sanitizing the system and their work area.
- Perform and document all inspections of critical parameters as outlined by the official thermal process for each product.
- Trouble shoot and resolve basic to moderate operating issues involving processing and mixing equipment.
- Communicate to all other facility personnel regarding any delays or problems in the batching area that would hinder production
- Perform basic math calculations as required during the entire batching process. This includes addition, subtraction, multiplication, percentages, and ratios).
- Follow all employee safety, food safety and quality procedures and Good Manufacturing Practices (GMP’s).
- Responsible for proper shift handoff with oncoming/ outgoing operators.
- Wear all required PPE as required such as protective gloves, aprons, face shields and safety glasses.
- Leadership and ownership of the department, job responsibilities and job functions
- Manage all functions related to cleaning and sanitizing their work area, as per master cleaning schedule.
- Work independently as well as professionally with other team members.
- Complete all required production paperwork as required in a neat and professionally manner.
- All other duties as assigned.
- Operated mixing machinery to ensure consistent product quality and adherence to specifications.
- Monitored ingredient ratios to maintain batch accuracy and prevent waste.
- Collaborated with production teams to streamline workflow and enhance efficiency in operations.
- Trained new staff on safe equipment handling and operational procedures.
- Conducted routine maintenance checks on mixing equipment to minimize downtime.
- Implemented process improvements that reduced mixing time and increased output consistency.
- Kept a clean and organized workspace, minimizing potential hazards and promoting a safe working environment.
- Developed standard operating procedures for mixing processes, enhancing overall operational effectiveness.
- Led safety training sessions, promoting compliance with workplace safety regulations among team members.
- Completed required paperwork accurately, ensuring proper documentation of work activities and batch information for future reference or audits.
- Maintained [Number]% mixing accuracy by closely weighing materials and ingredients.
- Enhanced product consistency by closely monitoring and adjusting mixing processes.
- Collaborated with team members for better workflow coordination and increased productivity.
- Studied material specifications to accurately mix and prepare [Type] product.
- Maintained high levels of mixing accuracy to decrease mistakes by [Number]% and cut raw material waste by [Number]%.
- Moved over [Number] pounds of materials between job sites daily.
Batching Operator
Blommer Chocolate
East Greenville, PA
09.2020 - 01.2023
- Operated batching equipment to ensure accurate ingredient measurements for production.
- Monitored process parameters to maintain product quality and consistency throughout operations.
- Collaborated with team members to optimize batching processes and improve workflow efficiency.
- Conducted routine maintenance on machinery, reducing downtime and increasing operational reliability.
- Trained new operators on standard operating procedures and safety protocols within the facility.
- Implemented best practices in ingredient handling to minimize waste and enhance product integrity.
- Led initiatives to streamline batching processes, resulting in improved cycle times and output quality.
- Analyzed production data to identify trends, driving continuous improvement in operational performance.
- Facilitated smooth transitions between shifts by accurately documenting batch status reports for incoming operators.
- Supported continuous improvement initiatives through identification of process inefficiencies and implementation of corrective actions.
- Contributed to a safer work environment by adhering to safety protocols and reporting potential hazards promptly.
- Optimized inventory management with accurate record-keeping of raw materials, batch quantities, and product levels.
- Maintained cleanliness and organization within the batching area, ensuring compliance with industry regulations and company standards.
- Streamlined communication between departments by providing clear updates on batching progress, material needs, and schedule changes.
- Collaborated with team members for efficient operation of batching systems and timely completion of production orders.
- Supported new employee onboarding by providing hands-on training, reinforcing safety protocols and company policies.
- Improved team morale by fostering open communication channels among colleagues regarding workflow challenges or suggestions for improvement.
- Ensured compliance with regulatory requirements by staying updated on industry guidelines, participating in audits, and implementing recommended changes as needed.
- Improved product quality by conducting routine tests on batches and making necessary adjustments based on results.
- Reduced errors in batching procedures through thorough cross-training on various equipment types and functions.
- Reduced waste and downtime by performing regular equipment maintenance and troubleshooting issues as they arose.
- Played a key role in achieving production targets through diligent monitoring of batch schedules, resource allocation, and deadline adherence.
- Mitigated risks associated with hazardous materials handling through proper storage, labeling, usage, disposal practices.
- Elevated customer satisfaction rates with consistent adherence to product specifications during the batching process.
- Enhanced production efficiency by monitoring and adjusting batching processes according to specific guidelines.
- Set up batch based on specifications and capabilities for admixtures.
- Managed upkeep of plant equipment by greasing bearings, replacing conveyor belts and completing minor repairs.
- Maintained organized work area by cleaning and removing hazards.
- Made sure that products were produced on time and are of good quality.
- Met production targets and tight deadlines by collaborating closely with team members.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Trained new production staff members on safe and efficient production procedures and proper machine operations.
- Collaborated with other departments to optimize production workflows.
- Assembled products according to changing daily work orders and specific customer needs.
- Inspected products and machines to maintain quality and efficiency.
- Examined incoming materials and compared to documentation for accuracy and quality.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
- Reviewed production schedules and streamlined processes.
- Tested products or subassemblies for functionality or quality and troubleshot problems with equipment, devices, or products.
Paving Operators
Deluxe Paving
Colmar, PA
02.2017 - 08.2020
- Operated paving machinery to ensure efficient project execution.
- Conducted routine equipment inspections to maintain operational safety standards.
- Assisted in material handling and site preparation for paving projects.
- Collaborated with team members to optimize workflow processes on job sites.
- Monitored asphalt temperature during application for quality control.
- Trained new operators on equipment operation and safety protocols.
- Implemented best practices for waste reduction and resource management.
- Operated various types of machinery, demonstrating versatility and adaptability in diverse work environments.
- Assisted in training new operators, sharing knowledge of best practices and promoting a culture of teamwork amongst peers.
- Provided on-the-job training to newly hired workers and team members.
- Maintained a safe working environment by enforcing strict adherence to safety guidelines and protocols.
- Enhanced team communication through regular progress updates and feedback sessions.
- Worked outside in all weather conditions.
- Collaborated with team members to ensure seamless coordination of tasks and efficient completion of projects.
- Reduced equipment downtime by troubleshooting issues and performing timely repairs.
- Increased overall product quality through meticulous attention to detail during operation processes.
- Consistently met or exceeded performance targets while maintaining strict adherence to health, safety, and environmental regulations.
- Upheld quality standards through regular inspections of completed products, addressing any inconsistencies immediately.
- Accurately documented all operational data, ensuring up-to-date records for review and analysis.
- Handled adjustments or modifications to machines as needed based on product specifications or changes in operational parameters.
- Conducted preventative maintenance on equipment to reduce repair costs.
- Streamlined workflow by identifying bottlenecks in the production line and suggesting improvements.
- Coordinated with supply chain partners to ensure timely delivery of raw materials, preventing production stoppages.
- Enhanced operational efficiency by monitoring and adjusting production equipment for optimal performance.
- Improved product quality with meticulous attention to detail during inspection and sorting processes.
- Implemented new safety protocols, significantly reducing workplace accidents and promoting safer working environment.
- Facilitated smoother onboarding process for new machinery through creation of detailed operating manuals.
- Maintained clean and organized work area, setting standard for workplace tidiness and efficiency.
- Streamlined data entry for production metrics, improving accuracy and accessibility of operational reports.
- Conducted comprehensive training for new operators, enhancing team skills and performance.
- Reduced waste and increased recycling, contributing to more sustainable production practices.
- Assisted in development of predictive maintenance schedule, reducing unexpected machinery failures.
- Played key role in process optimization project, resulting in more efficient production line layout.
- Maintained knowledge of industry policies and procedures to set up and operate equipment safely.
- Tested products or subassemblies for functionality or quality and troubleshot problems with equipment, devices, or products.
- Reviewed production schedules and streamlined processes.
- Examined incoming materials and compared to documentation for accuracy and quality.
- Assembled products according to changing daily work orders and specific customer needs.
- Investigated processing errors and malfunctions, resolving issues with minor machine repairs.
- Prepared reports and technical documentation of day-to-day production processes.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
- Performed general equipment maintenance and repair to minimize downtime.
- Collaborated with other departments to optimize production workflows.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Inspected products and machines to maintain quality and efficiency.
- Met production targets and tight deadlines by collaborating closely with team members.
- Trained new production staff members on safe and efficient production procedures and proper machine operations.
- Made sure that products were produced on time and are of good quality.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
- Maintained organized work area by cleaning and removing hazards.
- Led cross-functional team project that improved communication between departments, enhancing overall operational efficiency.
- Optimized machine settings to achieve superior product output, meeting and exceeding production targets.
- Contributed to product innovation by providing feedback on machine capabilities and limitations during design phase.
- Participated in quality assurance meetings, offering insights that led to improvements in product consistency.
- Conducted routine maintenance checks to prevent unexpected machinery downtime, ensuring continuous production flow.
- Streamlined setup process for new production lines, accelerating transition between product batches.
- Enhanced team morale and productivity by organizing regular team-building activities.
- Contributed to energy conservation efforts by optimizing machine operation schedules.
- Collaborated with team members to troubleshoot and resolve machinery issues quickly, minimizing production delays.
Education
High School Diploma -
De La Salle Vocational
Bensalem, PASkills
- Raw material handling
- Customer focus
- Recipe management
- Process control expertise
- Production scheduling
- GMP auditing
- Materials handling
- Batching equipment operation
- Weighing and measuring
- Heavy equipment operation
- Quality control management
- Scheduling coordination
- Load calculation
- Batch testing
- Equipment calibration
- Safety protocol compliance
- Positive attitude
- Teamwork and communication
- Strong work ethic
- Good communication
- Teamwork
- Teamwork and coordination
- Teamwork and collaboration
- Problem-solving
- Time management
- Hand and power tools
- Attention to detail
- Problem-solving abilities
- Following instructions
- Punctual and reliable
- Multitasking
- Punctuality
- Multitasking Abilities
- Worksite safety
- Picking and packing
- Critical thinking
- Computer skills
- Excellent communication
- Loading and unloading
- Reliability
- Organizational skills
- Machine operation
- Team collaboration
- Material handling
- Heavy lifting
- Decision-making
- Punctual and dependable
- Machinery operation
- Warehouse operations
- Material loading and unloading
- Relationship building
- Safe machine operation
- Tool operation
- Safety procedures
- Equipment cleaning
- Production operations
- Inventory and stocking
- Flexible schedule
- Team building
- Quality inspection
- Visual inspection
- Basic math skills
- Forklift operation
- Pallet jacks
- Self motivation
- Equipment operation
- Machine setup and shutdown
- Health and safety regulations
- Quality inspections and reporting
- Documentation
- Goal setting
- Professionalism
- Blueprint reading
- Product inspection
- Incident reporting
- Parts assembly
- Quality control
- Palletizing
- Interpersonal communication
- Record keeping
- Preventive Maintenance
- Parts inspection
- Physical stamina
- Identifying flaws
- Time management abilities
- Assembly line operations
- Continuous improvement
- Inventory management
- Adaptability
- Production line work
- Analytical thinking
- Interpersonal skills
- Product assembly
- Task prioritization
- Safety standards compliance
Languages
English
Native or Bilingual
Spanish
Native or Bilingual
Timeline
Aseptic Mixer
Sunopta Foods And Grains
03.2023 - 03.2026
Batching Operator
Blommer Chocolate
09.2020 - 01.2023
Paving Operators
Deluxe Paving
02.2017 - 08.2020
High School Diploma -
De La Salle Vocational