Mustaq Ahmed

Perform a walkthrough of the compressor, system, and test loop to ensure complete and proper assembly.

Compressor
> Mechanical assembly
> Hydraulic lines
> Cooling lines

System:

• Piping and instruments match the P&ID (including the test loop).

• Connections are tight.

• Promoted a safe working environment by following established safety guidelines and protocols during all testing activities.

• In-line check valves are installed in the correct direction.

• The electrical system and connections have been verified by authorized electrical personnel, and the appropriate lockouts have been removed.

• Electrical feed is locked out/tagged out with a Test Technician Lock.

• The machine is mounted securely to the floor and is stable.

• Head(s) and crankcase(s) are filled with the proper oil.

• Flywheel(s) rotate freely by hand two revolutions in the proper direction.

• Belt guard(s) are securely installed.

• All necessary cooling connections are made and the system is filled.

• No loose parts or tools are left on the machine.

• Repaired faults, reassembled products, and completed additional tests.

Instrument air is connected, and AOVs are in the proper position.

• Check for proper system operation by applying low-pressure nitrogen or clean, dry shop air to the supply (suction) inlet; flow should be noticed coming out of the system discharge port. If no flow is detected, repair the cause of obstruction.

• Testing instruments (gauges, flow meter, etc.) have been calibrated and are not due within 14 days.

• Attach the test loop to the machine, and ensure the connections are secure.

• Perform gross leak testing and repair using nitrogen.

• Vacuum system.

• Introduce testing gas, and perform the flow meter zeroing procedure.

• Developed and implemented test procedures to enhance efficiency and accuracy in testing processes.

• Analyzed test data to provide insights for improving product reliability and performance.
• Supported engineering teams in making data-driven decisions by providing timely and accurate test results.
• Communicated product failures and testing problems with testing department.
• Recorded inspection and test results on data sheets.

• I was engaged in assembling both mechanical and electronic machines as per the buyer's design.
• Assembled components according to detailed specifications and blueprints.
• Connected cables, tubes, and wiring according to specifications.
• Troubleshot and resolved mechanical issues that occurred during assembly.
• Operated hand tools and machinery to meet production requirements efficiently.
• Maintained clean and organized work area to support a safe working environment.
• Increased production efficiency by assembling components quickly and accurately.
• If there is any problem, it is rectified as directed by the engineers and kept under observation as before.
• Showing everything all right, some specific parts are inspected by the QC team.
• Finally, the parts are assembled with tags, and packed for shipment.

• To check the electronic devices and download the relevant software in connection with the computer.
• Calibrated precision measurement instruments to ensure compliance with industry standards.
• Developed and maintained calibration procedures for various electronic devices and systems.
• Contributed to a safe work environment through consistent adherence to safety protocols during equipment handling and testing procedures.
• Improved equipment reliability with meticulous maintenance and inspection schedules.
• Check pre-tune, pressure, helium leak, DP, and other essentials.
• Take care of the assembler part, put the green QC tags on it, and proceed for final packing.