Rodney Marchio
Carlisle
Summary
Dedicated Lead Quality Engineer with extensive experience in CMM programming, quality inspections, and root cause analysis. Proven track record of enhancing quality standards and driving process improvements within firearm manufacturing.
Overview
21
21
years of professional experience
Work History
Lead Quality Engineer /CMM Programmer
IWI US
Middletown
09.2019 - Current
- Led quality assurance initiatives for firearm manufacturing processes at IWI US.
- Collaborated with engineering teams to identify and resolve quality issues effectively.
- Mentored junior engineers on quality standards and best practices in production.
- Trained staff on quality control techniques and inspection methodologies at IWI US.
- Managed multiple projects simultaneously while meeting deadlines and budget constraints.
- Reviewed design documents such as drawings, specifications, schematics. for accuracy prior to production launch.
- Collaborated with cross-functional teams including engineering, manufacturing, purchasing, sales and marketing on new product launches ensuring compliance with all applicable regulations and industry standards.
- Maintained accurate documentation regarding inspection activities, test results and corrective actions taken in accordance with company policies and procedures.
- Performed root cause analysis of defects found during inspections or tests to determine corrective action plans.
- Provided guidance and training on Quality Assurance topics to other departments within the organization.
- Developed and maintained quality control standards, procedures, and systems for inspection of incoming materials.
- Collaborated with quality team members and leaders to monitor conformance to quality standards.
- Performed root cause analysis for detected faults and developed corrective actions.
- Demonstrated strong knowledge of company standards and protocols during inspections.
- Implemented corrective and preventive actions to address non-conformities identified during quality inspections.
- Conducted regular quality audits and assessments to ensure adherence to quality management systems.
- Managed supplier quality performance, ensuring materials met stringent quality requirements.
- Participated in product development meetings, providing input on quality considerations.
- Managed the calibration and maintenance of quality testing equipment to ensure accuracy.
- Participated in product design reviews to provide input on functional requirements, product designs, schedules, or potential problems.
- Programmed CMM machines for precise measurement of firearm components.
- Conducted thorough inspections and tests to ensure product quality standards.
- Maintained calibration logs for CMM equipment to ensure accuracy.
- Trained junior staff on CMM programming techniques and best practices.
- Collaborated with engineering teams to refine manufacturing processes and specifications.
- Developed measurement plans to support new product introductions effectively.
- Created detailed reports from collected data to document results.
- Updated existing programs based on changes in customer requirements or product design modifications.
- Assisted with design verification activities involving GD&T principles.
- Inspected incoming materials prior to assembly using the CMM machine.
- Investigated nonconformances in order to determine root causes and suggest remedies.
- Analyzed part drawings and developed strategies for measurement plans.
- Resolved issues related to incorrect measuring or programming errors.
- Set up CMM equipment for inspection of parts and assemblies.
- Reviewed inspection results with production teams to identify areas of improvement in process capability.
- Provided technical support to engineering department during product development cycle.
Quality Assurance Inspector /CMM Programmer
Flinchbaugh Company
Manchester
10.2004 - 09.2019
- Conducted thorough product inspections to ensure quality compliance.
- Documented findings and reported issues promptly to production teams.
- Utilized precision measuring instruments to assess product specifications accurately.
- Maintained clear records of inspection results and corrective actions taken.
- Identified defects and recommended corrective measures to management effectively.
- Analyzed rejected materials to determine root causes of failures or defects.
- Participated in internal audits to identify process improvement opportunities.
- Adhered consistently to ISO 9001 Quality Management System standards throughout operations.
Education
High School Diploma -
Southwestern High School
Hanover, PA06-1992
Skills
- CMM programming
- Quality inspections
- Root cause analysis
- Quality audits
- Design verification
- Process improvement
Timeline
Lead Quality Engineer /CMM Programmer
IWI US
09.2019 - Current
Quality Assurance Inspector /CMM Programmer
Flinchbaugh Company
10.2004 - 09.2019
High School Diploma -
Southwestern High School