Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Rusheel Reddy

Harrisburg

Summary

Over 8 years of Experience with specialization in Plant Maintenance (PM), Enterprise Asset Management (EAM), Product lifecycle Management (PLM). Expertise in Creating and validating test scripts for all testing phases and reviewing results with the Data Governance team to meet project objectives. Configuration expertise in Plant Maintenance and use of Notifications, Orders (Breakdown, Planned, Internal, and External, Refurbishment, Preventive), Confirmations, Completion Confirmations, Permits, Task List, Plans (Single Cycle, Strategy), Maintenance Items, Requisitions, Reservations, Technical Objects, Functional Locations, Equipment, Bills of Material (Equipment and Material), Work Centers, Capacity Planning. Strong knowledge of SAP PLM Master Data Management, and Data Governance practices. Experienced in shop floor in PP, PM in production process industry. Three Full life cycle implementation experience with business process analysis, gap analysis, blueprinting, design, configuration, customizing, testing and post-implementation support. Delivered business translation in SAP plant maintenance/EAM in various industrial domains Pharmaceutical, Chemical, Engineering Industries, Manufacturing. Strong Understanding of Windchill-SAP integration for seamless data flow across enterprise systems (Material Master, BOM, Documents info records). Designed and implemented SAP S/4HANA-based EAM solutions, including configuration, integration workflows for Maintenance, Reliability, and Operations. Worked closely with engineering and manufacturing functions to align maintenance-friendly design decisions, contributing to the feedback loop of design-to-maintain within PLM principles. Supported testing cycles, validation, and user training efforts to ensure successful adoption of SAP EAM. Expert in managing the requirements throughout the Software Development Life Cycle (SDLC). Integrated in SAP EAM for spare parts management, CO for maintenance costs tracking, and HR for personnel allocation, enabling streamlined end-to-end maintenance execution and resource planning. Good knowledge on Windchill PDMLink and ProjectLink for managing product life cycle processes from concept to Manufacturing. Managed the configuration of fleet maintenance on heavy machinery and configuring consumption. Legacy Migration experience to SAP PM master data and process data. Worked on SAP PLM functional activities for Application Maintenance Organization (AMO) in client support team. Integrated with 3rd party ECM systems with SAP systems and data migration skills. Provided both configuration and production support on R/3 implementations in PM and PP.

A results-driven consultant with strong focus on delivering impactful business solutions. Proven track record in analyzing and enhancing business processes to align with organizational goals. Recognized for strong collaboration and adaptability, contributing to successful project outcomes. Expertise in ERP systems and process optimization.

Overview

9
9
years of professional experience
1
1
Certification

Work History

Functional Consultant

Merck
09.2023 - Current
  • Expertise in the process of managing product’s life cycle from concept, design, development to End-of-life.
  • Gathered and analyzed business requirements for asset management, maintenance planning, and work order processing.
  • Built and enhanced WSX (Web Services Extension) interfaces to connect Agile PLM with enterprise systems, ensuring secure, scalable PLM-to-ERP data exchange.
  • Analyzed and Implemented asset hierarchy and master data standards for equipment and functional locations in labs, and production.
  • Configured Status profile for Equipment, Notification and Work Order. Configured Functional Location category, Equipment category, View profile for the Equipment record, View profile for the functional location structure.
  • Configured preventive maintenance strategies using maintenance plans, task lists, and maintenance items to ensure timely asset servicing and reduce unplanned downtime.
  • Created hierarchy levels using structure indicator for functional locations to represent operational structures according to company’s functionality and created different views for it using alternative labeling system.
  • Supported SAP-Windchill integration to ensure seamless data flow between ERP and PLM systems.
  • Integrate calibration management processes for instruments and lab equipment using SAP EAM + QM.
  • Implemented SAP Enterprise Product Development (EPD) to streamline cross-functional collaboration between engineering, manufacturing, and suppliers.
  • Supported validation and qualification protocols (IQ/OQ/PQ) integrated with SAP EAM workflows.
  • Skilled in aligning PLM solutions with strategic business goals, enhancing cross-functional collaboration, and accelerating product development cycles.
  • Gathered and analyzed business requirements to support integration of SAP ERP (MM, PM, modules) with PTC Windchill PLM.
  • Participated in continuous improvement initiatives, recommending system enhancements and best practices.
  • Developed Maintenance strategies, General maintenance task lists, and Maintenance plans. Created User status for work orders to provide restrictions of transactions based on status to reduce user error.
  • Supported serialization and labeling requirements through structured PLM master data.
  • Worked with cross-functional teams to implement Embedded Analytics using CDS Views and KPI models in S/4HANA.
  • Ensured system compliance with industry regulations by implementing SAP PLM Product Compliance functionalities.
  • Role: Functional Consultant
  • Job Description: Experienced SAP Functional Consultant responsible for designing, configuring, and supporting Plant Maintenance (PM) and Product Lifecycle Management (PLM) and Enterprise asset management (EAM) processes in SAP S/4HANA environments.

Functional Consultant

Siemens Energy
04.2022 - 08.2023
  • Expertise in SAP PLM modules: Document Management System (DMS), Engineering Change Management (ECM), Product Structure Management (PSM).
  • Configuration of material master, document types, BOMs, change numbers, and workflows.
  • Responsible for setting up CAD (Solid Works) interface and configuring document distribution functionality.
  • Performed integration testing between PM and MM interface.
  • Integrated SAP EAM to manage instrument calibration schedules and documentation.
  • Implemented Mobile Asset Management using SAP Work Manager for field technicians.
  • Resolved data integrity issues and optimized transaction processing between SAP and Windchill.
  • Configured and deployed Agile Events to trigger real-time notifications, validations, and downstream system actions (e.g., SAP PX updates, WSX interfaces).
  • Designed and documented org structure for Plant Maintenance (maintenance plant and maintenance planning plant).
  • Participated in PLM system upgrades, data migrations, and integration projects with ERP, MES, and CAD tools.
  • Business process mapping for product lifecycle stages: Idea Management, Product Development, Change Management, and Compliance.
  • Developed and maintained master data for assets, including hierarchy structuring, classification, warranties, and measurement documents.
  • Created functional specifications for custom enhancements, reports, and interface development.
  • Developed Preventive Maintenance schedule on various equipment.
  • Integrated SAP EAM with modules such as MM (spare parts), CO (maintenance costs), and HR (work centers).
  • Company: Energetech.
  • Client: Siemens Energy, Nuremberg, Germany.
  • Role: Functional Consultant
  • Job Description: As an SAP Functional Consultant with specialization in Product Lifecycle Management (PLM) and Enterprise Asset Management (EAM), contributed to the successful design, implementation, and support of integrated business processes across asset-intensive environments.

Functional Consultant

Meleghy Automotive
01.2020 - 07.2021
  • Created Enterprise structure in PM in various locations in production units.
  • Customer master data set up for service management, service contracts and service notification configuration.
  • Sales and Distribution service contractual management, material supply and billing and accounts receivable processes.
  • Worked on service agreements and service contracts based on warranty agreements.
  • Configured call log, notification and services orders in customization.
  • Designed and developed the service orders for managed print services.
  • Configured serviceable parts for all Goods movements like Goods Receipts, Goods Issues, Reservations, GR for blocked stock, goods return etc.
  • Worked on creating a Report in PM to list the various details of the equipment and functional location that are being dispatched on a particular day. Functional specifications are being developed and once the developments are done according to requirements functionality tested and handled to client.
  • Worked with FI on integration points and Service agreement invoice management in A/R processes.
  • Sales Order entry/Services order entry processes and AR invoice processing through workflow management and integration with Biller Direct.
  • Prepared functional specification for data conversions from legacy system to SAP.
  • Maintained notifications and carried out the maintained order based on maintenance plan with maintenance strategy.
  • Conducted training for new users, End users and Super users.
  • Company: Energetech.
  • Client: Meleghy Automotive, Germany.
  • Role: Functional Consultant
  • Job Description: As an SAP Functional Consultant specializing in Plant Maintenance (PM), Product life Cycle Management (PLM), and responsible for end-to-end implementation, configuration, and support of SAP modules across production and service environments.

Functional consultant

Nutreco
08.2017 - 12.2019
  • Involved in configuration, testing and implementation of SAP MM/PM module using SAP Reference IMG.
  • Functional locations, equipment BOM, and functional location BOM were configured.
  • Created safety work permits and assigned to PM work orders.
  • Monitored equipment and asset master data accuracy; performed audits and resolved discrepancies to maintain system integrity.
  • Supported PLM system configuration, role-based access, and process automation to align with enterprise product development strategies.
  • Managed product structures, change records, and digital BOMs using SAP EPD integrated with SAP S/4HANA and Engineering Control Center (ECTR).
  • Archive Link setup for incoming invoices and outline agreement contracts. Responsible for setting up data archiving for Documents, Materials & BOM’s.
  • Performed data conversion to clean up, validate and Upload PM data.
  • Necessary back-end procedures and triggers were in-built into the system.
  • Planned maintenance activities on rotating equipment like Rotary dryers, Calcination Rotary Dryers, Ball Mills, Centrifugal compressors, Vacuum filters, Reciprocating compressors, pumps.
  • Involved in the analysis of the structure of the location for the plant.
  • Configured and created external service orders for all the service notifications.
  • Developed testing plan for maintenance orders, maintenance plan, notification and task lists.
  • Planned maintenance activities for electrical equipment and instrumentation equipment.
  • Company: Energetech.
  • Client: Nutreco, Amersfoort, Netherland.
  • Role: Functional consultant.
  • Job description: Responsible for Maintenance planning/Reliability and Information System division’s functions including analysis, design and development of software development life cycle phases including planning, scheduling, quality assurance, testing, generation of management reports, resource allocation and critical path analysis.

Functional consultant

Belysse
05.2016 - 07.2017
  • Performed as a PM consultant for supporting SAP Portal and SAP interface with other ERP systems.
  • Performed configuration and creation for maintenance plans, maintenance orders and work order scheduling.
  • Worked on the Purchase orders, Material documents and Invoice documents.
  • Developed testing plan for maintenance orders, maintenance plan, notification and task lists.
  • Designed and implemented Maintenance Plans, Task Lists, and Maintenance Items aligned with asset criticality.
  • Generated predictive maintenance schedule, purchase orders, dispatch, receipt and installation details, payment details and warranty details can be viewed and updated.
  • Coordinated with engineering, manufacturing, and supply chain teams to ensure timely release and change management of product data.
  • Created hierarchy levels using structure indicator for functional locations to represent operational structures according to company functionality and created different views for it using alternative labeling system
  • Configured and created PM Master Data - Functional Locations, Equipment’s including PRTs, Materials and Material BOMs and Work Centers, and maintained authorizations for those data elements.
  • Written functional specifications for new enhancements as per user/business needs.
  • Integration Testing: I was part of Testing and Training, which was conducted for the client.
  • Worked on material ledger issues.
  • Company: Energetech.
  • Client: Belysse, Waregem, Belgium.
  • Role: Functional consultant.

Education

Master's - Information Systems Technology

Wilmington University

Bachelor’s - computer science

JNTU-H University

Skills

  • ERP: SAP ECC, SAP S/4 Hana, BTP, PM/AM/MM/PP/FI, SAP-BPM, PX, PS
  • Languages: Windchill, VBScripts, MS Project, MS Visio, MS office tools
  • Software implementation
  • Business process analysis
  • ERP expertise
  • Experience with SAP technologies
  • Requirements gathering
  • Business workflows
  • Team communication
  • Testing strategies
  • Data migration
  • User training
  • Client interaction
  • Resource planning
  • Business processes
  • Project lifecycle analysis

Certification

Certified Professional in Oracle Cloud Infrastructure with a Specialization in Generative AI.

Timeline

Functional Consultant

Merck
09.2023 - Current

Functional Consultant

Siemens Energy
04.2022 - 08.2023

Functional Consultant

Meleghy Automotive
01.2020 - 07.2021

Functional consultant

Nutreco
08.2017 - 12.2019

Functional consultant

Belysse
05.2016 - 07.2017

Bachelor’s - computer science

JNTU-H University

Master's - Information Systems Technology

Wilmington University

Similar Profiles

CREATE PROFILE
Rusheel Reddy